MikaiaVal

Mechanical Engineer/CAD Design Engineer

Spring with taper profile in Solidworks

Creating spring with taper profile is quite tricky with Solidworks. Sweep feature does not have yet an option of taping the profile while using circle as profile. 

Fortunately, it is possible to create such a design by using a loft feature. I will show you the main step of it. 

1. Create the base Sketch of helix

base sketch

Choose a working plane such as Top plane and sketch a circle that you will use for helix path.

2. Create the helix path

Helix path

Create the helix from the circle base sketch by using helix function. Put all needed parameters you need to create your helix. In my case, I have chosen height and revolution as a based definition. You can have a look at creating rectangle spring to know some details of where to find the helix and spiral function. You can check also this Youtube video for a basic knowledge of Helix and spiral.

3. Create the first profile

first circle profile

Choose a plane normal to the start of the circle and create your first circle profile. In my case, the first start of the helix is normal to the right plane. So I chose the right plane to draw the first circle. Draw it to the center point of the path. To get that center point, derive the 3D helix.

4. Create the second profile

2nd cirle profile

Like the previous step, draw the second profile to the normal plane of the end of the helix path. In my case, the front plane is the normal plane of the end. Note that I have chosen 3.25 as the number of revolution in order to have different normal drawing plane of the 2 profile. But in most cases, the normal plane of the 2 profile is the same.

5. Create the spring with Loft

Last step, use loft feature to join the 2 different profile sketch. As we draw the profiles to the center of start and end of the path, we will put the helix path as centerline parameters.

So instead of guide curves, use Centerline parameters.

Taper helix

Now you know how to create this kind of spring. It seems simple, but sometimes we have a struggle in using some option on Solidworks features. 

Keep practicing and see you next time.

Spring with taper profile in Solidworks Read More »

Top 5 best freelance platform websites

Starting from 2020, because of Covid-19, remote work has become more popular. Freelancing grows up and many people, fresh graduate people and even students start their career as a Freelancer. In this article, I will give 5 websites that you can get a job as a Freelance.

Everyone needs a job. People should work and need money for life. The goal of each person who does freelancing is to do the work they love, earn money, and have more time for their own need such as family activities, personal businesses, …etc.

Freelance website, or freelance platform, is a place that people can search for a project. It is also a place where business people or individual people seek for a Freelancer to help them with their projects. So the 5 Websites for Freelancing are:

  1. Fiverr
  2. Upwork
  3. Freelancer
  4. LinkedIn
  5. Guru
Freelance- Fiverr

I put Fiverr at the top of the list because it is the best platform for those who want to start in the freelance world. Besides, this is my preferred platform because I got almost all the projects I work on Fiverr.

On Fiverr, you show up your skills and sell your services as gigs. For example, I am a mechanical engineer, specializing in CAD design. Therefore, I sell a service of CAD design and mechanical engineering. So I am a seller. After that, people who need my services see your gigs and ask you if you can work on their projects. These are buyers.

On Fiverr, buyers find service sellers.

Mechanical engineer

So, Fiverr is for selling services. Before, sellers could search for projects and apply on a “buyer request”. But Fiverr remove this feature recently and replace it with “best match”.

On Fiverr, you can use one account to sell your services and seek sellers. You can toggle between it easily.

To get started with Fiverr, it is better to follow some tips from experts. You can check the video below as an example.

Freelance - Upwork

Upwork is one of the most popular freelance websites. Personally, I got my first freelance project on Upwork. there are a lot of projects posted on Upwork every day.

Unlike Fiverr, you search for a project on Upwork and apply by sending a proposal. If the project owner finds that you are suitable for their project, you get hired and start working.

So, Upwork is for finding projects. One advantage of Upwork is that you can create a project catalog. Something similar to “Gigs” on Fiverr. Therefore, the Client also can hire you through this feature.

Project catalog upwork

On Upwork, you sign up as Freelancer or as a Client in 2 separate accounts.

You can check the video to guide you with Upwork.

Freelance - Freelancer

Freelancer is the first freelance platform I discovered 10 years ago. It is still a popular freelance platform.

Freelance is almost similar to Upwork. You will find a project there and you will bid for it. And if clients find you are suitable for their project, you will get hired.

You can also take part in a contest there and you can earn money if you win.

Look at the video below to get inspired and take part of freelancer at freelancer.com

freelance - linkedIn

LinkedIn is more likely a social media. But, it is also one of the best places to find a project and get hired.

As a social media, make a social connection. Show your skills by posting something and being active.

Many fresh freelancer start their freelance journey on LinkedIn and they are success.

Check out the video below to use linkedIn for freelancing.

freelance - guru

Like freelancer and Upwork, you can find also projects at guru. There are people who post projects on guru. If it matches your skills, you can apply.

Compared with Fiverr, Upwork, and Freelancer; Guru is less popular than the 3 other platforms. Hence, it is the best option for those who start freelancing. You have a high chance to get your first freelancing project on guru.

Check out the video below to discover more about Guru.

All in all, if you are still hesitate or don’t know where to start, you can visit the 5 freelance platforms below and explore more.

The most important thing is that, if you want to work as a Freelance, start and be patient. Always learn new thing. For example, you can learn CAD to increase your skills. You can see a post I have written about Free CAD you can use. You can contact me or email me if you want to learn it deeply.

Top 5 best freelance platform websites Read More »

How to use Solidworks for free.

HOW TO USE SOLIDWORKS FOR FREE Online

Solidworks is one of the most useful CAD in the industry. Thus, many schools and universities use Solidworks to train students. Besides, there are many people trying to learn this application because it is a required skills, fun and mainly a most powerful. However, Solidworks license is quite expensive for personal use and many people cannot afford it. Fortunately, we can test and use Solidworks for free. In this article, I will show you how to use Solidworks for free step by step. If you want to know other existed free CAD software, I have a list of the top 5 free powerful CAD software you can use.

So, let’s get started.

To have the access of free Solidworks, what you need are an Internet, a device with an Internet browser. Recommended Internet browser are Google chrome or Safari.

First, open your browser and search on Google mysolidworks and go to this site

Signup in mysolidworks

After that, signup. You can find the signup link on the top right of the website.

Then, follow these 6 steps carefully.

1. Provide your e-mail address and check I am not Solidworks customer or I do not have Solidworks license. In case you have Solidworks license or Solidworks customer, you will check the second one and put your license in the filling box bellow. Then, click Next

Provide email

2. Go to your e-mail address and copy the validation code you receive. You will get this validation code instantly. In case you encounter any error during the process of signup, go back to this step to request a new validation code.

Validation code

3. Paste it to the validation code area and click next.

paste validation code

4. Next, provide the information, including your institution/company and physical address.

About you

5. After that select the account you have created in the previous form and click on pick this account

pick an account

6. This is the last step. You fill out forms about yourself and create a password. Read Solidworks Privacy policy and check that you agree.

Then click next.

More about yourself
Privacy policy

After that, you will receive a welcome email to confirm that you register to Solidworks online account.

welcome email

Therefore, you can log in to try Solidworks online and use it for free. You can see login next to signup on the top right of the main page. Use the e-mail address you use to register and put your password and login.

login with solidworks

After login, click on “Try SOLIDWORKS” menu

Try Solidworks

Then scroll down to the next section after the header, check the agreement, choose language you want and Launch Solidworks.

launch online solidworks

Wait until Solidworks launch. While launching, there is a license agreement that will pop up. Click accept and Solidworks will open

Solidworks license agreement

Finally, you have access to Solidworks. You can fully test Solidworks for free with all functionality, features, and news.

Congratulations.

Solidworks launch succesfully

Bonus.

You may ask if you can import external Solidworks files to online Solidworks. And, you may also ask if you can save the project you made to your local device.

The answer is YES. And I will show you how to do it

Model example

First, let us start with process of saving the project you worked on Solidworks trial to your local device.

1. Save your project. Go to file/Save. Save it in “home folder” or “template folder”.

Save to home folder

2. Then, click on the “My files” (As shown in the pictures below) menu of the launcher. Go to the folder you saved the file previously by double-clicking on it. After that, click on the “arrow down” on the right of the file you want to save locally and click download.

Specify the download path on your device, and you have your design saved locally.

My files

Second, if you want to import your file from your device to be used on the Solidworks trial, follow this step.

1. Go to “my files”/ Upload files. You can see the upload files button on the top right of my files dialog box.

2. After that, browse to the file you want to import from your device, then open

Solidworks file in local device

3. You have your files uploaded. 

Then you can just go to your working area. Go to file/open. And open the file you have just uploaded.

Uploaded files

There is a video available here to show this step by step.

Enjoy it and hope you discover something when you try Solidworks online.

To start with you can design a spring by following this step-by-step tutorial.

How to use Solidworks for free. Read More »

Industrial and Mechanical Designers

Industrial vs Mechanical designer

 

It is a common subject to get the difference between Industrial and Mechanical designers regarding their tasks. Therefore, many people are confused about it. Although this struggle, there are a few differences between these two jobs. And I will state to you in this article my point of view about it according to my personal experiences.



The similitude of the two designers

Firstly, both disciplines are very important in the industry. And it is common knowledge that a person who is good at Industrial design will not force to be good at Mechanical design. And vice versa. However, an Industrial designer should have knowledge of Mechanical design. And vice versa. Hence, the two skills are complementary.

Secondly, the tools and software that both skills need are almost the same. Designers need Computer-Aided Design (CAD) software such as Solidworks, Catia, Autodesk Inventor, Fusion360, Onshape, PTC Creo, Siemenx Nx, …etc. to do their tasks with computers and to deliver a very good design. There is some free CAD software that fresh designers and students can use. Even though designers have computers to do design nowadays, it is very important to remember to design by hand using all hand tools like pencils, pens, ink pens, squares, protractors, circle drawing compass, …etc. Hand drawing is one of the basic knowledge, and it might help in solving some issues.

Moreover, both designers can use Other 3D software to develop a product, and for motion study. Software like Sketchup, Blender3D, 3ds max, Cinema 4D, Zbrush …etc.



The contrast between Industrial and Mechanical designers

These are specific tasks between Industrial and Mechanical designers. The main thing between both skills are:

Mechanical designers focus more on the mechanism whereas Industrial designers focus more on the industry.

What does it mean?

When mechanical engineers do a design job, they will think mainly about the mechanism. So design reflects more on the mechanical aspect. They always think about how it really works mechanically. Designs are based more on calculation, and some analysis. Mechanical designers provide high details drawing. Besides, they should be able to explain the mechanism of the system. Therefore, mechanical designer design and develop something moveable such as machine design, engine, and automotive…etc.

On the other hand, Industrial engineers think already about the industry when they have or receive some design project. they already think about how can they produce it and how efficiently are design they do. They think more about the aesthetic of the product and the use of the product. Hence design they do tends to thes matter. Industrial designer design and develop something non-moveable like furniture, appliances, …etc.

 

Industrial and Mechanical Designers Read More »

Top 5 Free CAD software in 2022

Here is 5 Free CAD software that you can use to do your design project.It is crucial for a company and industry to find something new to make people’s life easier. Consequently, projects or companies need expert design engineers such a job, by finding new things, creating new machines. And one of the main tools that engineers use is software that allows them to design something. However, much professional software is very expensive. Moreover, many people cannot afford it. Hence, the easiest way to learn CAD design is to use Free software which is very useful for fresh engineers and students.

On that account, I will state 5 free CAD software that you can use and learn with their advantages and drawbacks from my experiences.


Solidworks free CAD software trial Online access

Solidworks is one of the most common CAD software because many companies use it. Its Interface is very common and very easy to use. On the one hand, cost of the software is very expensive for professional use. On the other hand, it is less expensive if you want to learn it or use it as hobbies.

Therefore, subscribe to the Solidworks website to have free access to it.

Free Solidworks CAD software

After that, if you want to use it offline and Standalone, you can buy a hobbits license from here. It’s about $99/year.

Advantages of Solidworks:

  • Many Industries and companies use Solidworks.
  • The interface is user-friendly.
  • Very intuitive because of its powerful tools and features
  • Plastic Add-ins, mold, and sheet metal make work quicker. So you do not need to design these features from scratch.
  • There are FEA and CFD tools with Solidworks.
  • Can export files for 3D print, CNC, and 2D floor-plan for manufacturing.
  • On the contrary, Solidworks standalone needs a workstation, while online access needs a browser with high-speed internet and great CPU and RAM.

Drawbacks:

  • You should have access to the internet network.
  • Even though it is online access, you should have enough resources like CPU and RAM to run it smoothly.

After some research, we can upload the file we designed with mySolidworks Online to your local disk. And vice versa, you can upload your file from your local disk to mySolidworks.

upload-download-files

Cabinet-design-screenshot



Onshape free CAD software Online access

It is also one of the most powerful online CAD applications. Moreover, Onshape interface is very similar to Autodesk fusion360 and Autodesk Inventor. Hence. I really prefer this software and recommend it to those who want to use CAD.

Therefore, subscribe to the Onshape website to have free access to the software. Furthermore, you can upgrade your membership in order for you to secure your project and to have more storage.

Onshape CAD software

Advantages of Onshape:

  • Like many professional CAD software.
  • Easy to use.
  • Import many other files from other CAD software like Solidworks file, fusion360 file, Inventor file, PTC file, ProE file, …etc.
  • Similarly, you can export and use with other CAD software such as Solidworks, fusion360, Inventor …etc. Hence, you can solve locally.
  • There are many partnerships with Onshape.
  • It does not need a workstation.

Drawbacks:

  • Online only.
  • Unfortunately, projects are available publicly for a free license.
  • Better with a good internet speed, high CPU, and high ram.



FreeCAD software

FreeCAD is mostly used by students. Apart from that, Linux and Apple users can use this software because it is open-source. Moreover, there are a lot of features called Workbenches. Plus, many Archi engineers use ArchiCAD with its powerful BIM features. On the other side, as it is an Opensource software, you can use Blender for the best visualization and rendering.

If you need more details about it, go to its official website. FreeCAD is totally free CAD software.

FreeCAD CAD software

Advantages of FreeCAD:

  • Free and Open source, available for all operating systems.
  • Does not require a powerful workstation to run the software.
  • A lot of workbenches and scripts to help do work faster.

Drawbacks:

  • The user interface is not friendly.
  • Slower than other CAD software.
  • A lot of design limitations.
  • Better to know python programming for advanced users.

You can check this to get started with Freecad.

Salome Free CAD software

Few words to say about Salome. It is like FreeCAD. It is an open-source one. What makes it different from FreeCAD is on User Interface. For more details go to its official website.

Besides, one advantage of Salome is its ability to run the advanced numerical simulation with it.

Salome is totally free CAD software.



Fusion360 free CAD software

Fusion360 is an Autodesk product that allows the industrial designer to design something. In addition to that, it is one of the most powerful CAD software regarding its tools and ease of using the software. Besides, Fusion360 offers a free version for hobbits and students in order to explore and learn CAD.

To get access to the free version of this software, please visit its website by clicking this link. Explore this website and choose the plan suitable for you.

Unlike Onshape and Free Solidworks, Fusion360 can be installed on Windows as software and you can use it offline. But I recommend you to stay connected while using Fusion360.

Advantages of Fusion360:

  • Powerful tools and Interfaces are user-friendly.
  • You can save files locally as a Fusion360 file.
  • It allows preparing files for 3D print and CNC.

Drawbacks:

  • The free license has a limit of file edition.
  • No dwg, Dxf, and pdf export for a free license. To extract a pdf with a free license, choose the print option.
  • Simulation on Fusion is not free.

Therefore, people like students, hobbits, or someone who are keen on using CAD can get and learn for free by using one of the listed free CAD software. Moreover,  it is a versatile software. Other than that, the listed CAD software has its own advantages and disadvantages.

I, personally, prefer using Onshape because I can import and export a variety of other CAD files with it. Besides that, there are a lot of things available on the Onshape AppStore that you can use as an Onshape extension such as Onscale for numerical simulation that personally I really need it. There is a lot of paid extensions of Onshape also available in the Onshape AppStore.

Ultimately, you can try to test all the 5 free CAD software listed above and use the one that you are familiar with.

Leave a comment.

Top 5 Free CAD software in 2022 Read More »

Rectangle spring in Solidworks | 2 methods.

Solidworks is one the most powerful CAD software that most people and companies use. Beginners and even experts sometimes have a hard time finding some functionality or features to design something. For example, creating non-circle coils. So how to create a rectangle spring in Solidworks? I will give 2 step-by-step methods for it.

I have made this guide because I needed to create a rectangle spring in Solidworks on my project. However, we can get a helical sketch in Solidworks only from only a circle. Hence, I try to find one on YouTube and I found a lot of tutorial about it. Unfortunately, my computer is always stuck when doing it. Therefore, I try to find another method of creating it.

12V DC motor with rectangle coil in solidworks

So let’s get started.



1st method: Extract the rectangle helical sketch from a circle helical surface to generate the rectangle spring in Solidworks

The first method is almost used and taught by many designers. Here is some of the best guide to it. But here is how I will proceed on it.

  1. Create a rectangle sketch in one plane and extrude it for the length you need (and add fillet),rectangle profile in Solidworks
  2. Create a circle in the center/bottom plane of your rectangle (not bigger than the main surface) and use Helix/Spiral command to create the coil sketch. Choose the right setting for your spiral which includes height, pitch, revolution, …etc.Helix/Spiral command in Solidworks
  3. Create a line at the end of the coil sketch and normal to it. This line should cover the volume of the rectangle,
  4. Go to Surface/sweep to create a surface coil. Use the line as profile and spiral as the path.Sweep surface in Solidworks
  5. To extract the rectangle Sketch, go to the menu Tools/Sketch tools/ Intersection curve. Then Select all surfaces and OK.Intersection curve function to generate 3D sketch spring path in Solidworks
  6. Finally, you have your Rectangle 3D sketches. Go to Features/sweep. Choose a circular profile and use the 3D sketch as a path and define a diameter.Rectangle sprin in Solidworks. 1st method

The main advantages:

  • Quicker with high specs workstation
  • It can generate many other types of shapes such as cone, sphere spring, …etc.

A disadvantage:

  • It is not efficient for low specs laptop or desktop

Depending on your need, you can choose this first method for your purpose.


2nd Method: Generate 3D non-circle sketch from 2D sketches to generate the rectangle coils in Solidworks

These are the main steps for the 2nd method

  1. Create 4 planes that limit your rectangle. Tips: always create it from the center.create new alternative plane in solidworks
  2. Start sketching in the first plane and do the sketch as shown in the pictures below. Before doing the sketch, choose all of your helix parameters in advance regarding mainly the pitch and revolution. Then pattern it from the revolution you have chosen.
  3. Then choose the next plane perpendicular to it and sketch the other line. Proceed like the 2nd step.
  4. After finishing sketching the 4 planes, verify it. All lines should coincide with each other apart from the start and end.Conicidence verification. 3D sktech path spring in solidworks
  5. Next, create a new 3D sketch, and choose all lines you have created by using the Convert entities command. Add fillet in the 3D sketch.Derived sketch and filleting
  6. Finally, you have your Rectangle 3D sketches. Go to Features/sweep. Choose a circular profile and use the 3D sketch as a path and define a diameter.

The main advantages:

  • Nothing new to creating the 3D sketches
  • This method is more convenient to create multiple-stage coilsMulti-stage rectangle coil in Solidworks

A disadvantage:

  • Spending more time using this method.

That is all I have discovered about this design. If you need more clarification in creating, please follow the tutorial video above so that you are not lost in each step.

Hope you enjoy this guide and you find it useful in your project.

Do not hesitate to leave comments for feedback.



Rectangle spring in Solidworks | 2 methods. Read More »

Get started with FreeCAD

FreeCAD is one open-source software most use. Many of these posts are very useful, especially in some specific areas. One of the useful posts and help can be found on the FreeCad wiki. So let’s get started in using FreeCAD.

  • Get started with the FreeCAD interface

Basically, you can see all of the menus on the top of the software. In the menu, there is everything. Also, you can see the most common shortcut like a new project, save button,… etc. just under the menu.Interface of FreeCAD

One of the main things to remember when working with FreeCAD is the existence of Workbenches. In workbenches, you will see all tools you will use. In this guide, we will focus only on 3 workbenches including Sketcher, Part, and Part design. The workbench selector is here.Workbench list with freecad



  • Sketch with FreeCAD

When using CAD design, especially 3D CAD, Design should start with Sketch. The sketch will be designed in the 2D plan. To get access to sketch, go to Workbenches/Sketcher.

So how does the Sketcher workbench look likes?Sketcher interface with Freecad

In the Sketcher, you can see all basic geometry shapes including lines, arc, circles, rectangle, polygon, …etc. In addition, there is also the adjuster in the sketch workbench.

One most important of CAD software is the use of dimension and geometry relation. So Always use this command when doing designing.

Sketcher also has a pattern and mirror in each function.

So basically the process of using sketcher workbench are:

  1. First, choose the plane to sketch
  2. Create your 2D sketch
  3. Make sure to create one closed design and full defined
  4. Then exit (close)
  • Part design with FreeCAD

Part design is used to generate the 3D from 2D.

Get started with FreeCAD Read More »

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